Industrial Dust Removal Filter Media Paper
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Industrial Dust Removal Filter Media Paper

Industrial Dust Removal Filter Media Paper

Stiff, moisture-resistant industrial dust removal filter media with flame retardancy and anti-static options, engineered for gas turbine, air compressor and lithium battery plant intake filtration.

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Product Introduction
industrial dust removal filter media

Industrial Dust Removal Filter Media for Turbines, Compressors and Cleanroom-Grade Plants

An industrial intake filter is not protecting an engine. It is protecting a machine whose fouling curve costs money in a completely different way: a gas turbine that loses 1% of output to compressor fouling, an air compressor whose oil carries abrasive fines into bearings, a lithium battery plant where particulate control is a product-quality requirement rather than a maintenance item.

The media in these systems faces conditions an automotive filter never sees: continuous airflow for 8,000 hours, humidity swings, occasional hydrocarbon mist, and - in some installations - the real possibility of an ignition source upstream. The specification therefore shifts from "efficiency at lowest cost" to stiffness, moisture resistance, and functional safety properties.

The three properties that decide the specification

 

Stiffness and moisture resistance. Industrial elements are large, often 600–1200 mm long, and supported only at the end caps. A media that relaxes in humid air lets pleats sag and the pack to close up, which converts designed media area into dead area. Our industrial grades are built for high stiffness and low moisture regain so pleat geometry holds through a wet season, not just at commissioning.

Flame retardancy. Where the intake can draw in sparks, hot particles or flammable mist - welding shops, steel plants, biomass handling, some coastal and desert installations - a flame retardant media is a specification requirement, not an upgrade. The treatment is applied at the sheet stage and does not change the converting process.

Anti-static performance. Dry particulate moving at 10–20 m/s through a synthetic media generates a static charge that holds dust on the surface, blinds the pleats earlier, and in the presence of hydrocarbon vapour is a genuine ignition risk. Anti-static treatment gives the sheet a controlled dissipation path, so the dust releases into the hopper during pulse cleaning and the elements clean down properly.

Efficiency level is customised to the customer's requirement rather than fixed - a turbine pre-filter, a turbine final filter and a compressor intake filter are three different efficiency specifications built on the same platform.

 

application

 

Gas turbine intake - pre-filter and final filter stages, including coastal installations where salt aerosol accompanies dust.

Air compressor intake - protecting lubricant and bearings from abrasive fines.

Lithium battery plant dust removal - electrode coating and assembly areas, where particulate control affects yield and safety.

Coating and film lines, cleanroom HVAC pre-filtration, paint booth intake.

Steel, cement, biomass and bulk handling - the high-spark, high-dust environments where flame retardancy and anti-static are mandatory.

 

FINISHED PRODUCTS 

 
 
Mini-Pleat Filter
Mini-pleat filter
V-Bank Filter
V-bank filter
Cartridge Filter
cartridge filter

Grade data

 

Grade Basis weight (g/m²) Thickness (mm) Corrugation depth (mm) Air permeability @200 Pa (L/m²·s) Max pore size (µm)
HTZNF389 138 0.52 0.30 200 70
HTZ7406 135 0.45 0.25 395 85
HTK1116 116 0.38 0.30 170 55

 

HTZNF389 - the dense, fine grade. 200 L/m²·s and 70 µm max pore at 0.52 mm thickness. This is the industrial final-stage candidate where the machine downstream is expensive and the consequence of carry-over is measured in overhaul cost.

HTZ7406 - the balanced grade. 395 L/m²·s and 85 µm at 0.45 mm. Suits pre-filter and medium-efficiency stages, and compressor intakes where restriction budget matters more than the last 10 µm of capture.

HTK1116 - the fine, thin grade. 170 L/m²·s, 55 µm, 0.38 mm. Usable as a final stage, and useful where media area is limited and the finest available pore is needed in a thin sheet.

 

Why the media choice changes with the filter stage

A two-stage turbine intake system does not use the same media in both stages, and using one sheet across the whole system is the most common cause of premature final-filter loading. The pre-filter is meant to be cheap, open and disposable - HTZ7406 fits. The final filter is meant to hold the last few microns at a restriction the turbine can tolerate - HTZNF389 fits. Putting the dense grade in the pre-filter position raises restriction from day one; putting the open grade in the final position passes the fine fraction straight through.

 

dust removal filter paper

 

Converting and supply format

Rolls slit to pleater width; corrugation available at 0.25 mm and 0.30 mm.

Flame retardant and anti-static treatments applied at sheet stage, so converters run one process.

Consistent stiffness batch to batch, because pleat height tolerance in large elements is tighter than in automotive panels.

Grades can be supplied with and without corrugation.

 

Our factory pictures

 

 

Filter Performance Testing
Filter Performance Testing Laboratory
gas turbine intake filter media
Filter Test Workstation & Clean Booth
air compressor filter media
HEPA Filter Pleating Production Machine
flame retardant filter media
Cleanroom Production Operation
anti-static filter media
Filter Media Automatic Production Line

FAQ

 

Can flame retardancy and anti-static be combined on one sheet?

Yes, both are sheet-stage treatments and are specified together where the application requires it - for example a painting-line or welding-shop intake.

 

Does the anti-static treatment affect filtration efficiency?

It is not designed to. It modifies surface charge dissipation, not pore structure, so the grade's efficiency and permeability specifications stay as listed.

 

Which grade suits a gas turbine pre-filter?

HTZ7406 for the pre-filter stage, HTZNF389 for the final stage. Sizing depends on the turbine's allowable inlet restriction, which we confirm with the OEM's intake specification.

 

Is moisture resistance a coating or a property of the sheet?

Both matter. We control moisture regain through fibre selection and resin chemistry so the sheet itself resists relaxation, and can add a treatment where liquid water exposure is expected.

 

What efficiency can be reached?

Efficiency level is customised. The base platform sets the pore structure; the efficiency specification is set with the customer against the machine's protection requirement.

 

 

 

 

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